Refractory Zirconia Nozzle Insert

Refractory Zirconia Nozzle Insert

Custom calcia stabilized zirconia nozzle insert manufactured by Anyang Changtai Silicon Industry. Designed for tundish metering nozzle in steel continuous casting. Resists molten steel erosion, minimizes bore wear, supports long sequence casting.

Products Description

The refractory zirconia nozzle insert is the functional core component fitted inside tundish metering nozzles. Produced by Anyang Changtai Silicon Industry Co., Ltd., it adopts high purity calcia stabilized zirconia raw material, formed by isostatic pressing and high-temperature sintering.

As the direct contact layer with high-temperature molten steel, this insert works together with alumina-carbon outer casing to form a complete flow control unit. It regulates steel throughput and sustains stable casting conditions. It is widely deployed on billet and bloom continuous casting machines for various carbon and alloy steel grades.

Refractory Zirconia Nozzle Insert

Product Strengths

 

  • Anti-erosion and anti-slag performance, extending the continuous casting campaign length
  • Controlled bore wear rate, helping maintain stable mold level and uniform casting speed
  • Restrains alumina deposition on inner surface, lowering the risk of nozzle blockage and unplanned stops
  • Reliable thermal shock resistance, withstand sharp temperature changes during ladle switching
  • Low volatile content at high temperature, less contamination and inclusion defects on cast steel
  • Strict dimensional control on bore, taper and outer profile, good matching for mass assembly
  • Formulation tunable for high alloy steel, high oxygen steel and long-run casting scenarios

 

Technical Data

 

Item Specification
Base Material Calcia Stabilized Zirconia
ZrO₂+HfO₂ ≥94%
CaO 4~6%
Bulk Density 5.45–5.60 g/cm³
Apparent Porosity ≤9%
Melting Point Above 2000 ℃
Bore Tolerance ±0.1~±0.2 mm
Size Customized

 

Changtai Supply & Quality Commitment

 

  • Stable raw material supply chain and fixed sintering process, narrow performance gap between batches
  • Full batch traceability, MTC and dimensional inspection reports available for every shipment; third-party inspection acceptable
  • Extended service life cuts refractory consumption and tundish downtime, reducing refractory cost per ton of steel
  • Versatile outer profile design, compatible with most alumina-carbon sleeves on the market; adjust taper and size upon request
  • Low cracking rate, effectively reducing breakout and molten steel leakage risks on caster
  • Large production capacity for regular sizes; we can reserve stock for recurring orders to shorten lead time

 

Our Support

product-753-502
 
 

We are always at your service when you need

OEM and ODM service, develop new items according to drawings, samples or actual working conditions

Sample validation process before mass production for new projects

In-house refractory technical team to offer application guidance and failure diagnosis

Shockproof foam and carton packing, reinforced for long-distance ocean transport

Favorable terms for stable long-term partners

Fast technical response for on-site usage issues

FAQ

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01.What is the main function of zirconia nozzle insert?

It acts as the wear-resistant inner liner of tundish metering nozzle, controlling molten steel flow and stabilizing casting operation in continuous casting.

02.Can you adjust the material formula for special steel grades?

Yes. Share your steel grade, casting temperature and target sequence time, we will tailor the zirconia formulation accordingly.

03.What documents can be provided together with goods?

Commercial invoice, packing list, material test certificate and inspection report. Third-party inspection can be arranged.

04.How long is your production lead time?

Standard sizes: 7–15 working days. New custom products: 20–30 working days, depends on complexity.

05.What details do we need to provide to get an accurate quotation?

Drawing or physical sample, inner bore size, steel grade, monthly consumption and expected service life.

 

 

 

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